Custom Hat Straw in Chiffon with Puff Printing for Promotional Campaigns

Custom Hat Straw — Chiffon with Puff Printing

We build hat straw programmes from a tech pack or a physical reference sample. This Chiffon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, puff printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Garment Dyeing — available on Chiffon, quoted per position and per colour.
• Bonding Construction — available on Chiffon, quoted per position and per colour.
• Custom Zip Puller — available on Chiffon, quoted per position and per colour.
• Rhinestone Application — available on Chiffon, quoted per position and per colour.
• Beading and Embroidery — available on Chiffon, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Chiffon, quoted per position and per colour.
• Flocking — available on Chiffon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Chiffon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with puff printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Surf and Swim Brands — hat straw uniforms, staff wear or resale programmes
• Real Estate Agencies — hat straw uniforms, staff wear or resale programmes
• Retail Store Staff — hat straw uniforms, staff wear or resale programmes
• Sports Teams and Clubs — hat straw uniforms, staff wear or resale programmes
• Restaurants and Cafes — hat straw uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat straw batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your hat straw programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.