Custom Full Body Mannequin in Tencel Cotton Blend with Distressed Finish for Boutique Brands

Custom Full Body Mannequin — Tencel Cotton Blend with Distressed Finish

We build full body mannequin programmes from a tech pack or a physical reference sample. This Tencel Cotton Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, distressed finish and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Piping and Binding — available on Tencel Cotton Blend, quoted per position and per colour.
• Applique Embroidery — available on Tencel Cotton Blend, quoted per position and per colour.
• Flocking — available on Tencel Cotton Blend, quoted per position and per colour.
• Acid Wash — available on Tencel Cotton Blend, quoted per position and per colour.
• Sequin Work — available on Tencel Cotton Blend, quoted per position and per colour.
• Ruching — available on Tencel Cotton Blend, quoted per position and per colour.
• Care Label — available on Tencel Cotton Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Cotton Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with distressed finish applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Streetwear Brands — full body mannequin uniforms, staff wear or resale programmes
• Automotive Dealerships — full body mannequin uniforms, staff wear or resale programmes
• Universities — full body mannequin uniforms, staff wear or resale programmes
• Corporate Offices — full body mannequin uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — full body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your full body mannequin programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.