Custom Full Body Mannequin in Taffeta with Yarn Dyeing for Boutique Brands

Custom Full Body Mannequin — Taffeta with Yarn Dyeing

We build full body mannequin programmes from a tech pack or a physical reference sample. This Taffeta version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, yarn dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Piece Dyeing — available on Taffeta, quoted per position and per colour.
• All-Over Sublimation — available on Taffeta, quoted per position and per colour.
• Yarn Dyeing — available on Taffeta, quoted per position and per colour.
• Stone Wash — available on Taffeta, quoted per position and per colour.
• Acid Wash — available on Taffeta, quoted per position and per colour.
• Pantone Color Matching — available on Taffeta, quoted per position and per colour.
• Custom Drawcord — available on Taffeta, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Taffeta-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with yarn dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Airsoft and Paintball Clubs — full body mannequin uniforms, staff wear or resale programmes
• Running and Marathon Events — full body mannequin uniforms, staff wear or resale programmes
• Outdoor and Hiking — full body mannequin uniforms, staff wear or resale programmes
• Kids and Toddlerwear — full body mannequin uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — full body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your full body mannequin programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.