Custom Full Body Mannequin in Down-Proof Nylon with Puff Printing for Corporate Buyers

Custom Full Body Mannequin — Down-Proof Nylon with Puff Printing

We build full body mannequin programmes from a tech pack or a physical reference sample. This Down-Proof Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, puff printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Dye-Sublimation Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Screen Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Yarn Dyeing — available on Down-Proof Nylon, quoted per position and per colour.
• Chain Stitch Embroidery — available on Down-Proof Nylon, quoted per position and per colour.
• Piece Dyeing — available on Down-Proof Nylon, quoted per position and per colour.
• Shirring — available on Down-Proof Nylon, quoted per position and per colour.
• Placement Printing — available on Down-Proof Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Down-Proof Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with puff printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Dance and Ballet Schools — full body mannequin uniforms, staff wear or resale programmes
• Police and Fire Departments — full body mannequin uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — full body mannequin uniforms, staff wear or resale programmes
• Boutique and Independent Labels — full body mannequin uniforms, staff wear or resale programmes
• Healthcare and Hospitals — full body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your full body mannequin programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.