Custom Full Body Mannequin in Flame-Retardant Fabric with Ultrasonic Welding for Sportswear Brands

Custom Full Body Mannequin — Flame-Retardant Fabric with Ultrasonic Welding

We build full body mannequin programmes from a tech pack or a physical reference sample. This Flame-Retardant Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ribbed Cuff and Hem — available on Flame-Retardant Fabric, quoted per position and per colour.
• Padding and Wadding — available on Flame-Retardant Fabric, quoted per position and per colour.
• Chain Stitch Embroidery — available on Flame-Retardant Fabric, quoted per position and per colour.
• Custom Button — available on Flame-Retardant Fabric, quoted per position and per colour.
• Applique Embroidery — available on Flame-Retardant Fabric, quoted per position and per colour.
• Sequin Work — available on Flame-Retardant Fabric, quoted per position and per colour.
• Tonal Embroidery — available on Flame-Retardant Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flame-Retardant Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Schools and School Districts — full body mannequin uniforms, staff wear or resale programmes
• Cycling and Triathlon — full body mannequin uniforms, staff wear or resale programmes
• Spas and Salons — full body mannequin uniforms, staff wear or resale programmes
• Streetwear Brands — full body mannequin uniforms, staff wear or resale programmes
• Running and Marathon Events — full body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your full body mannequin programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.