Custom Half Body Mannequin in Organic Cotton with Tonal Embroidery for Outdoor & Workwear Programs

Custom Half Body Mannequin — Organic Cotton with Tonal Embroidery

We build half body mannequin programmes from a tech pack or a physical reference sample. This Organic Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tonal embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Tonal Embroidery — available on Organic Cotton, quoted per position and per colour.
• Custom Zip Puller — available on Organic Cotton, quoted per position and per colour.
• Beading and Embroidery — available on Organic Cotton, quoted per position and per colour.
• Smocking — available on Organic Cotton, quoted per position and per colour.
• Applique Embroidery — available on Organic Cotton, quoted per position and per colour.
• Screen Printing — available on Organic Cotton, quoted per position and per colour.
• Woven Label — available on Organic Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Organic Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with tonal embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Electronics Assembly — half body mannequin uniforms, staff wear or resale programmes
• Wedding and Bridal — half body mannequin uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — half body mannequin uniforms, staff wear or resale programmes
• Spas and Salons — half body mannequin uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — half body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so half body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your half body mannequin programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.