Custom Half Body Mannequin in French Terry with Garment Dyeing for Outdoor & Workwear Programs

Custom Half Body Mannequin — French Terry with Garment Dyeing

We build half body mannequin programmes from a tech pack or a physical reference sample. This French Terry version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, garment dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• DTF Film Printing — available on French Terry, quoted per position and per colour.
• Screen Printing — available on French Terry, quoted per position and per colour.
• Acid Wash — available on French Terry, quoted per position and per colour.
• Ruching — available on French Terry, quoted per position and per colour.
• Custom Button — available on French Terry, quoted per position and per colour.
• Heat Transfer Printing — available on French Terry, quoted per position and per colour.
• Chain Stitch Embroidery — available on French Terry, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a French Terry-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with garment dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Motorcycle and Motorsport — half body mannequin uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — half body mannequin uniforms, staff wear or resale programmes
• Construction Sites — half body mannequin uniforms, staff wear or resale programmes
• Kids and Toddlerwear — half body mannequin uniforms, staff wear or resale programmes
• Universities — half body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so half body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your half body mannequin programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.