Custom Half Body Mannequin in Slub Cotton with Ultrasonic Welding for Private Labels

Custom Half Body Mannequin — Slub Cotton with Ultrasonic Welding

We build half body mannequin programmes from a tech pack or a physical reference sample. This Slub Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Padding and Wadding — available on Slub Cotton, quoted per position and per colour.
• All-Over Sublimation — available on Slub Cotton, quoted per position and per colour.
• Seam Sealing — available on Slub Cotton, quoted per position and per colour.
• Puff Printing — available on Slub Cotton, quoted per position and per colour.
• Embossing — available on Slub Cotton, quoted per position and per colour.
• Snow Wash — available on Slub Cotton, quoted per position and per colour.
• Tonal Embroidery — available on Slub Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Slub Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Airsoft and Paintball Clubs — half body mannequin uniforms, staff wear or resale programmes
• Religious and Community — half body mannequin uniforms, staff wear or resale programmes
• Streetwear Brands — half body mannequin uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — half body mannequin uniforms, staff wear or resale programmes
• Wholesale and Distribution — half body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so half body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your half body mannequin programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.