Custom Part Body Mannequin in Recycled Nylon with Laser Cutting for Sportswear Brands

Custom Part Body Mannequin — Recycled Nylon with Laser Cutting

We build part body mannequin programmes from a tech pack or a physical reference sample. This Recycled Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Contrast Stitching — available on Recycled Nylon, quoted per position and per colour.
• Acid Wash — available on Recycled Nylon, quoted per position and per colour.
• Quilting — available on Recycled Nylon, quoted per position and per colour.
• Applique Embroidery — available on Recycled Nylon, quoted per position and per colour.
• Bonding Construction — available on Recycled Nylon, quoted per position and per colour.
• Stone Wash — available on Recycled Nylon, quoted per position and per colour.
• Rhinestone Application — available on Recycled Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Dental and Veterinary Clinics — part body mannequin uniforms, staff wear or resale programmes
• Streetwear Brands — part body mannequin uniforms, staff wear or resale programmes
• Manufacturing Plants — part body mannequin uniforms, staff wear or resale programmes
• Healthcare and Hospitals — part body mannequin uniforms, staff wear or resale programmes
• Boutique and Independent Labels — part body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so part body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your part body mannequin programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.