Custom Part Body Mannequin in Velour with Laser Cutting for Boutique Brands

Custom Part Body Mannequin — Velour with Laser Cutting

We build part body mannequin programmes from a tech pack or a physical reference sample. This Velour version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Placement Printing — available on Velour, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Velour, quoted per position and per colour.
• Debossing — available on Velour, quoted per position and per colour.
• Seam Sealing — available on Velour, quoted per position and per colour.
• Garment Dyeing — available on Velour, quoted per position and per colour.
• Contrast Stitching — available on Velour, quoted per position and per colour.
• 3D Puff Embroidery — available on Velour, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Velour-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Film and TV Production — part body mannequin uniforms, staff wear or resale programmes
• Sports Teams and Clubs — part body mannequin uniforms, staff wear or resale programmes
• Tennis Academies — part body mannequin uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — part body mannequin uniforms, staff wear or resale programmes
• Security Services — part body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so part body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your part body mannequin programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.