Custom Part Body Mannequin in Chambray with Custom Zip Puller for Retail Chains

Custom Part Body Mannequin — Chambray with Custom Zip Puller

We build part body mannequin programmes from a tech pack or a physical reference sample. This Chambray version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom zip puller and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Padding and Wadding — available on Chambray, quoted per position and per colour.
• Ruching — available on Chambray, quoted per position and per colour.
• Seam Sealing — available on Chambray, quoted per position and per colour.
• Custom Button — available on Chambray, quoted per position and per colour.
• Heat Transfer Printing — available on Chambray, quoted per position and per colour.
• Snow Wash — available on Chambray, quoted per position and per colour.
• Chenille Embroidery — available on Chambray, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Chambray-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom zip puller applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Cleaning and Janitorial — part body mannequin uniforms, staff wear or resale programmes
• E-commerce Private Label — part body mannequin uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — part body mannequin uniforms, staff wear or resale programmes
• Cycling and Triathlon — part body mannequin uniforms, staff wear or resale programmes
• Workwear and Industrial — part body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so part body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your part body mannequin programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.