Custom Part Body Mannequin in Denim with All-Over Sublimation for Boutique Brands

Custom Part Body Mannequin — Denim with All-Over Sublimation

We build part body mannequin programmes from a tech pack or a physical reference sample. This Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, all-over sublimation and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Laser Cutting — available on Denim, quoted per position and per colour.
• Piping and Binding — available on Denim, quoted per position and per colour.
• Flocking — available on Denim, quoted per position and per colour.
• Piece Dyeing — available on Denim, quoted per position and per colour.
• Bonding Construction — available on Denim, quoted per position and per colour.
• Debossing — available on Denim, quoted per position and per colour.
• Applique Embroidery — available on Denim, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Denim-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with all-over sublimation applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Spas and Salons — part body mannequin uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — part body mannequin uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — part body mannequin uniforms, staff wear or resale programmes
• Wholesale and Distribution — part body mannequin uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — part body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so part body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your part body mannequin programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.