Custom Other Mannequins in Modal with Seam Sealing for Outdoor & Workwear Programs

Custom Other Mannequins — Modal with Seam Sealing

We build other mannequins programmes from a tech pack or a physical reference sample. This Modal version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, seam sealing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Shirring — available on Modal, quoted per position and per colour.
• Embossing — available on Modal, quoted per position and per colour.
• Custom Button — available on Modal, quoted per position and per colour.
• Custom Drawcord — available on Modal, quoted per position and per colour.
• Reflective Printing — available on Modal, quoted per position and per colour.
• Satin Printed Label — available on Modal, quoted per position and per colour.
• Flat Embroidery — available on Modal, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Modal-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with seam sealing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Outdoor and Hiking — other mannequins uniforms, staff wear or resale programmes
• Retail Store Staff — other mannequins uniforms, staff wear or resale programmes
• Photography Studios — other mannequins uniforms, staff wear or resale programmes
• Laboratories and Pharma — other mannequins uniforms, staff wear or resale programmes
• Banking and Finance — other mannequins uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other mannequins batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your other mannequins programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.