Custom Ear Muffs & Eye Masks in 3-Layer Waterproof Fabric with Ultrasonic Welding for Wholesale Distributors

Custom Ear Muffs & Eye Masks — 3-Layer Waterproof Fabric with Ultrasonic Welding

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This 3-Layer Waterproof Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Hangtag and Packaging — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Placement Printing — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Satin Printed Label — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Beading and Embroidery — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Piping and Binding — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Quilting — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Heat Transfer Printing — available on 3-Layer Waterproof Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a 3-Layer Waterproof Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Fashion Brands and Labels — ear muffs & eye masks uniforms, staff wear or resale programmes
• Surf and Swim Brands — ear muffs & eye masks uniforms, staff wear or resale programmes
• Nonprofit Organizations — ear muffs & eye masks uniforms, staff wear or resale programmes
• Military and Tactical — ear muffs & eye masks uniforms, staff wear or resale programmes
• Construction Sites — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your ear muffs & eye masks programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.