Custom Ear Muffs & Eye Masks in Georgette with Bonding Construction for Corporate Buyers

Custom Ear Muffs & Eye Masks — Georgette with Bonding Construction

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Georgette version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, bonding construction and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Smocking — available on Georgette, quoted per position and per colour.
• All-Over Sublimation — available on Georgette, quoted per position and per colour.
• 3D Puff Embroidery — available on Georgette, quoted per position and per colour.
• Dye-Sublimation Printing — available on Georgette, quoted per position and per colour.
• Pantone Color Matching — available on Georgette, quoted per position and per colour.
• Bonding Construction — available on Georgette, quoted per position and per colour.
• Care Label — available on Georgette, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Georgette-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with bonding construction applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Streetwear Brands — ear muffs & eye masks uniforms, staff wear or resale programmes
• Security Services — ear muffs & eye masks uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — ear muffs & eye masks uniforms, staff wear or resale programmes
• Music Bands and Touring — ear muffs & eye masks uniforms, staff wear or resale programmes
• Wedding and Bridal — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your ear muffs & eye masks programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.