Custom Ear Muffs & Eye Masks in Spandex with DTG Digital Printing for Private Labels

Custom Ear Muffs & Eye Masks — Spandex with DTG Digital Printing

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Spandex version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtg digital printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Yarn Dyeing — available on Spandex, quoted per position and per colour.
• Placement Printing — available on Spandex, quoted per position and per colour.
• Laser Cutting — available on Spandex, quoted per position and per colour.
• Chain Stitch Embroidery — available on Spandex, quoted per position and per colour.
• Custom Drawcord — available on Spandex, quoted per position and per colour.
• Reflective Printing — available on Spandex, quoted per position and per colour.
• Stone Wash — available on Spandex, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Spandex-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtg digital printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Photography Studios — ear muffs & eye masks uniforms, staff wear or resale programmes
• Veterinary Clinics — ear muffs & eye masks uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — ear muffs & eye masks uniforms, staff wear or resale programmes
• Film and TV Production — ear muffs & eye masks uniforms, staff wear or resale programmes
• Beauty and Cosmetics — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your ear muffs & eye masks programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.