Custom Ear Muffs & Eye Masks in Alpaca with Placement Printing for Outdoor & Workwear Programs

Custom Ear Muffs & Eye Masks — Alpaca with Placement Printing

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Alpaca version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, placement printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Enzyme Wash — available on Alpaca, quoted per position and per colour.
• Garment Dyeing — available on Alpaca, quoted per position and per colour.
• Pantone Color Matching — available on Alpaca, quoted per position and per colour.
• DTG Digital Printing — available on Alpaca, quoted per position and per colour.
• Quilting — available on Alpaca, quoted per position and per colour.
• Shirring — available on Alpaca, quoted per position and per colour.
• Heat Transfer Printing — available on Alpaca, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Alpaca-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with placement printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Police and Fire Departments — ear muffs & eye masks uniforms, staff wear or resale programmes
• Workwear and Industrial — ear muffs & eye masks uniforms, staff wear or resale programmes
• Construction Sites — ear muffs & eye masks uniforms, staff wear or resale programmes
• Film and TV Production — ear muffs & eye masks uniforms, staff wear or resale programmes
• Outdoor and Hiking — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your ear muffs & eye masks programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.