Custom Ear Muffs & Eye Masks in Nylon with Applique Embroidery for Outdoor & Workwear Programs

Custom Ear Muffs & Eye Masks — Nylon with Applique Embroidery

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, applique embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Piece Dyeing — available on Nylon, quoted per position and per colour.
• DTG Digital Printing — available on Nylon, quoted per position and per colour.
• Screen Printing — available on Nylon, quoted per position and per colour.
• Pantone Color Matching — available on Nylon, quoted per position and per colour.
• Heat Transfer Printing — available on Nylon, quoted per position and per colour.
• Padding and Wadding — available on Nylon, quoted per position and per colour.
• DTF Film Printing — available on Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with applique embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Healthcare and Hospitals — ear muffs & eye masks uniforms, staff wear or resale programmes
• Streetwear Brands — ear muffs & eye masks uniforms, staff wear or resale programmes
• Retail Store Staff — ear muffs & eye masks uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — ear muffs & eye masks uniforms, staff wear or resale programmes
• Sports Teams and Clubs — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your ear muffs & eye masks programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.