Custom Ear Muffs & Eye Masks in Down-Proof Nylon with DTG Digital Printing for Outdoor & Workwear Programs

Custom Ear Muffs & Eye Masks — Down-Proof Nylon with DTG Digital Printing

We build ear muffs & eye masks programmes from a tech pack or a physical reference sample. This Down-Proof Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtg digital printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Padding and Wadding — available on Down-Proof Nylon, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Applique Embroidery — available on Down-Proof Nylon, quoted per position and per colour.
• Ultrasonic Welding — available on Down-Proof Nylon, quoted per position and per colour.
• DTF Film Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Tonal Embroidery — available on Down-Proof Nylon, quoted per position and per colour.
• Distressed Finish — available on Down-Proof Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Down-Proof Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtg digital printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Motorcycle and Motorsport — ear muffs & eye masks uniforms, staff wear or resale programmes
• Food Processing — ear muffs & eye masks uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — ear muffs & eye masks uniforms, staff wear or resale programmes
• Veterinary Clinics — ear muffs & eye masks uniforms, staff wear or resale programmes
• Beauty and Cosmetics — ear muffs & eye masks uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so ear muffs & eye masks batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your ear muffs & eye masks programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.