Custom Sleeves & Knee Sleeves in Rib Knit with Dye-Sublimation Printing for Boutique Brands

Custom Sleeves & Knee Sleeves — Rib Knit with Dye-Sublimation Printing

We build sleeves & knee sleeves programmes from a tech pack or a physical reference sample. This Rib Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dye-sublimation printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Care Label — available on Rib Knit, quoted per position and per colour.
• Piece Dyeing — available on Rib Knit, quoted per position and per colour.
• Satin Printed Label — available on Rib Knit, quoted per position and per colour.
• Yarn Dyeing — available on Rib Knit, quoted per position and per colour.
• Chenille Embroidery — available on Rib Knit, quoted per position and per colour.
• Ultrasonic Welding — available on Rib Knit, quoted per position and per colour.
• Enzyme Wash — available on Rib Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Rib Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dye-sublimation printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Police and Fire Departments — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Electronics Assembly — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Tennis Academies — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Aviation and Airlines — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Mining Operations — sleeves & knee sleeves uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sleeves & knee sleeves batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your sleeves & knee sleeves programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.