Custom Sleeves & Knee Sleeves in Power Mesh with Tie-Dye Wash for Sportswear Brands

Custom Sleeves & Knee Sleeves — Power Mesh with Tie-Dye Wash

We build sleeves & knee sleeves programmes from a tech pack or a physical reference sample. This Power Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tie-dye wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Acid Wash — available on Power Mesh, quoted per position and per colour.
• DTF Film Printing — available on Power Mesh, quoted per position and per colour.
• Care Label — available on Power Mesh, quoted per position and per colour.
• Pantone Color Matching — available on Power Mesh, quoted per position and per colour.
• Custom Button — available on Power Mesh, quoted per position and per colour.
• 3D Puff Embroidery — available on Power Mesh, quoted per position and per colour.
• Laser Cutting — available on Power Mesh, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Power Mesh-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with tie-dye wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Event Management — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Religious and Community — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Schools and School Districts — sleeves & knee sleeves uniforms, staff wear or resale programmes
• E-commerce Private Label — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Workwear and Industrial — sleeves & knee sleeves uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sleeves & knee sleeves batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your sleeves & knee sleeves programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.