Custom Sleeves & Knee Sleeves in Denim with All-Over Sublimation for Retail Chains

Custom Sleeves & Knee Sleeves — Denim with All-Over Sublimation

We build sleeves & knee sleeves programmes from a tech pack or a physical reference sample. This Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, all-over sublimation and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ribbed Cuff and Hem — available on Denim, quoted per position and per colour.
• 3D Puff Embroidery — available on Denim, quoted per position and per colour.
• Placement Printing — available on Denim, quoted per position and per colour.
• Debossing — available on Denim, quoted per position and per colour.
• Contrast Stitching — available on Denim, quoted per position and per colour.
• Smocking — available on Denim, quoted per position and per colour.
• Tonal Embroidery — available on Denim, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Denim-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with all-over sublimation applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Scouts and Youth Clubs — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Workwear and Industrial — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Military and Tactical — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Universities — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — sleeves & knee sleeves uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sleeves & knee sleeves batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your sleeves & knee sleeves programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.