Custom Sleeves & Knee Sleeves in Power Mesh with Padding and Wadding for Sportswear Brands

Custom Sleeves & Knee Sleeves — Power Mesh with Padding and Wadding

We build sleeves & knee sleeves programmes from a tech pack or a physical reference sample. This Power Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, padding and wadding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Piece Dyeing — available on Power Mesh, quoted per position and per colour.
• Placement Printing — available on Power Mesh, quoted per position and per colour.
• Flat Embroidery — available on Power Mesh, quoted per position and per colour.
• Laser Engraving — available on Power Mesh, quoted per position and per colour.
• DTG Digital Printing — available on Power Mesh, quoted per position and per colour.
• Bonding Construction — available on Power Mesh, quoted per position and per colour.
• Custom Zip Puller — available on Power Mesh, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Power Mesh-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with padding and wadding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Schools and School Districts — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Retail Store Staff — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Electronics Assembly — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Military and Tactical — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — sleeves & knee sleeves uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sleeves & knee sleeves batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your sleeves & knee sleeves programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.