Custom Sleeves & Knee Sleeves in Tencel Lyocell with Custom Button for Boutique Brands

Custom Sleeves & Knee Sleeves — Tencel Lyocell with Custom Button

We build sleeves & knee sleeves programmes from a tech pack or a physical reference sample. This Tencel Lyocell version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom button and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Tonal Embroidery — available on Tencel Lyocell, quoted per position and per colour.
• Acid Wash — available on Tencel Lyocell, quoted per position and per colour.
• Contrast Stitching — available on Tencel Lyocell, quoted per position and per colour.
• Flat Embroidery — available on Tencel Lyocell, quoted per position and per colour.
• Snow Wash — available on Tencel Lyocell, quoted per position and per colour.
• Dye-Sublimation Printing — available on Tencel Lyocell, quoted per position and per colour.
• Heat Transfer Printing — available on Tencel Lyocell, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Lyocell-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom button applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Dance and Ballet Schools — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Beauty and Cosmetics — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Hospitality and Hotels — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Event Management — sleeves & knee sleeves uniforms, staff wear or resale programmes
• Workwear and Industrial — sleeves & knee sleeves uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sleeves & knee sleeves batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your sleeves & knee sleeves programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.