Custom Couples Clothes in Elastane Blend with 3D Puff Embroidery for Sportswear Brands

Custom Couples Clothes — Elastane Blend with 3D Puff Embroidery

We build couples clothes programmes from a tech pack or a physical reference sample. This Elastane Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Care Label — available on Elastane Blend, quoted per position and per colour.
• Tie-Dye Wash — available on Elastane Blend, quoted per position and per colour.
• DTF Film Printing — available on Elastane Blend, quoted per position and per colour.
• Chenille Embroidery — available on Elastane Blend, quoted per position and per colour.
• Applique Embroidery — available on Elastane Blend, quoted per position and per colour.
• Custom Drawcord — available on Elastane Blend, quoted per position and per colour.
• Ruching — available on Elastane Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Elastane Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Dance and Ballet Schools — couples clothes uniforms, staff wear or resale programmes
• Security Services — couples clothes uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — couples clothes uniforms, staff wear or resale programmes
• Automotive Dealerships — couples clothes uniforms, staff wear or resale programmes
• Agriculture and Farming — couples clothes uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so couples clothes batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your couples clothes programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.