Custom Couples Clothes in Power Mesh with Debossing for Outdoor & Workwear Programs

Custom Couples Clothes — Power Mesh with Debossing

We build couples clothes programmes from a tech pack or a physical reference sample. This Power Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, debossing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Rhinestone Application — available on Power Mesh, quoted per position and per colour.
• Flat Embroidery — available on Power Mesh, quoted per position and per colour.
• Beading and Embroidery — available on Power Mesh, quoted per position and per colour.
• Debossing — available on Power Mesh, quoted per position and per colour.
• Screen Printing — available on Power Mesh, quoted per position and per colour.
• Distressed Finish — available on Power Mesh, quoted per position and per colour.
• Ultrasonic Welding — available on Power Mesh, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Power Mesh-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with debossing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Gyms and Fitness Studios — couples clothes uniforms, staff wear or resale programmes
• Esports and Gaming — couples clothes uniforms, staff wear or resale programmes
• Surf and Swim Brands — couples clothes uniforms, staff wear or resale programmes
• Manufacturing Plants — couples clothes uniforms, staff wear or resale programmes
• Food Processing — couples clothes uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so couples clothes batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your couples clothes programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.