Custom Couples Clothes — Merino Wool with Custom Drawcord
We build couples clothes programmes from a tech pack or a physical reference sample. This Merino Wool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom drawcord and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification
| Product | Couples Clothes |
|---|---|
| Base fabric | Merino Wool |
| Decoration / finish | Custom Drawcord |
| Fabric weight | 180-200 gsm |
| Size range | S-4XL |
| Colour options | 6 Pantone-matched shades |
| MOQ | 50 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 25-45 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Custom Zip Puller — available on Merino Wool, quoted per position and per colour.
- Laser Cutting — available on Merino Wool, quoted per position and per colour.
- Enzyme Wash — available on Merino Wool, quoted per position and per colour.
- Yarn Dyeing — available on Merino Wool, quoted per position and per colour.
- Hangtag and Packaging — available on Merino Wool, quoted per position and per colour.
- Smocking — available on Merino Wool, quoted per position and per colour.
- Custom Button — available on Merino Wool, quoted per position and per colour.

How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Merino Wool-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with custom drawcord applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Construction Sites — couples clothes uniforms, staff wear or resale programmes
- Electronics Assembly — couples clothes uniforms, staff wear or resale programmes
- Airsoft and Paintball Clubs — couples clothes uniforms, staff wear or resale programmes
- Chemical and Oil & Gas — couples clothes uniforms, staff wear or resale programmes
- Kids and Toddlerwear — couples clothes uniforms, staff wear or resale programmes

Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so couples clothes batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Start your couples clothes programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.







