Custom Family Clothing in Flannel with Puff Printing for Sportswear Brands

Custom Family Clothing — Flannel with Puff Printing

We build family clothing programmes from a tech pack or a physical reference sample. This Flannel version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, puff printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Stone Wash — available on Flannel, quoted per position and per colour.
• Pantone Color Matching — available on Flannel, quoted per position and per colour.
• Bonding Construction — available on Flannel, quoted per position and per colour.
• All-Over Sublimation — available on Flannel, quoted per position and per colour.
• Smocking — available on Flannel, quoted per position and per colour.
• Acid Wash — available on Flannel, quoted per position and per colour.
• Garment Dyeing — available on Flannel, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flannel-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with puff printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Kidswear Subscription Boxes — family clothing uniforms, staff wear or resale programmes
• Corporate Merch Programs — family clothing uniforms, staff wear or resale programmes
• Maternity and Baby Care — family clothing uniforms, staff wear or resale programmes
• Golf Clubs — family clothing uniforms, staff wear or resale programmes
• Religious and Community — family clothing uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so family clothing batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your family clothing programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.