Custom Bowler & Deby Hat in Velour with Acid Wash for Private Labels

Custom Bowler & Deby Hat — Velour with Acid Wash

We build bowler & deby hat programmes from a tech pack or a physical reference sample. This Velour version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, acid wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Bonding Construction — available on Velour, quoted per position and per colour.
• Snow Wash — available on Velour, quoted per position and per colour.
• Garment Dyeing — available on Velour, quoted per position and per colour.
• Seam Sealing — available on Velour, quoted per position and per colour.
• Pleating — available on Velour, quoted per position and per colour.
• Smocking — available on Velour, quoted per position and per colour.
• Piping and Binding — available on Velour, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Velour-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with acid wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Corporate Merch Programs — bowler & deby hat uniforms, staff wear or resale programmes
• Healthcare and Hospitals — bowler & deby hat uniforms, staff wear or resale programmes
• Spas and Salons — bowler & deby hat uniforms, staff wear or resale programmes
• Nonprofit Organizations — bowler & deby hat uniforms, staff wear or resale programmes
• Restaurants and Cafes — bowler & deby hat uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bowler & deby hat batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your bowler & deby hat programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.