Custom Bonnet in Merino Wool with Beading and Embroidery for Outdoor & Workwear Programs

Custom Bonnet — Merino Wool with Beading and Embroidery

We build bonnet programmes from a tech pack or a physical reference sample. This Merino Wool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, beading and embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Puff Printing — available on Merino Wool, quoted per position and per colour.
• Flat Embroidery — available on Merino Wool, quoted per position and per colour.
• Applique Embroidery — available on Merino Wool, quoted per position and per colour.
• Heat Transfer Printing — available on Merino Wool, quoted per position and per colour.
• Ruching — available on Merino Wool, quoted per position and per colour.
• Padding and Wadding — available on Merino Wool, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Merino Wool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Merino Wool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with beading and embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Mining Operations — bonnet uniforms, staff wear or resale programmes
• Police and Fire Departments — bonnet uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — bonnet uniforms, staff wear or resale programmes
• Healthcare and Hospitals — bonnet uniforms, staff wear or resale programmes
• Kids and Toddlerwear — bonnet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bonnet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your bonnet programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.