Custom Bonnet — Mesh with Debossing
We build bonnet programmes from a tech pack or a physical reference sample. This Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, debossing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: inconsistent sizing between production runs, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Bonnet |
|---|---|
| Base fabric | Mesh |
| Decoration / finish | Debossing |
| Fabric weight | 340-400 gsm |
| Size range | 2-12Y kids |
| Colour options | 8 Pantone-matched shades |
| MOQ | 50 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 30-35 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Piece Dyeing — available on Mesh, quoted per position and per colour.
- DTF Film Printing — available on Mesh, quoted per position and per colour.
- Foil Printing — available on Mesh, quoted per position and per colour.
- Dye-Sublimation Printing — available on Mesh, quoted per position and per colour.
- Custom Zip Puller — available on Mesh, quoted per position and per colour.
- Ultrasonic Welding — available on Mesh, quoted per position and per colour.
- Yarn Dyeing — available on Mesh, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Mesh-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with debossing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Promotional Marketing — bonnet uniforms, staff wear or resale programmes
- Nonprofit Organizations — bonnet uniforms, staff wear or resale programmes
- Kids and Toddlerwear — bonnet uniforms, staff wear or resale programmes
- Boutique and Independent Labels — bonnet uniforms, staff wear or resale programmes
- Security Services — bonnet uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bonnet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your bonnet programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
