Custom Peaked Cap — Mohair with Custom Zip Puller
We build peaked cap programmes from a tech pack or a physical reference sample. This Mohair version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom zip puller and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Peaked Cap |
|---|---|
| Base fabric | Mohair |
| Decoration / finish | Custom Zip Puller |
| Fabric weight | 180-200 gsm |
| Size range | Custom grading |
| Colour options | 6 Pantone-matched shades |
| MOQ | 50 pieces per style per colour |
| Sampling | 14 working days, 3 days per revision |
| Bulk lead time | 18-35 days after approval |
| Compliance | WRAP |
What you can customise
- All-Over Sublimation — available on Mohair, quoted per position and per colour.
- Ruching — available on Mohair, quoted per position and per colour.
- Padding and Wadding — available on Mohair, quoted per position and per colour.
- Ribbed Cuff and Hem — available on Mohair, quoted per position and per colour.
- Smocking — available on Mohair, quoted per position and per colour.
- Flocking — available on Mohair, quoted per position and per colour.
- Laser Cutting — available on Mohair, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Mohair-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with custom zip puller applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Airlines and Cruise Lines — peaked cap uniforms, staff wear or resale programmes
- Laboratories and Pharma — peaked cap uniforms, staff wear or resale programmes
- Airsoft and Paintball Clubs — peaked cap uniforms, staff wear or resale programmes
- Schools and School Districts — peaked cap uniforms, staff wear or resale programmes
- Food Processing — peaked cap uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What is the minimum order quantity?
Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your peaked cap programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
