Custom Peaked Cap in Chambray with Ribbed Cuff and Hem for Corporate Buyers

Custom Peaked Cap — Chambray with Ribbed Cuff and Hem

We build peaked cap programmes from a tech pack or a physical reference sample. This Chambray version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ribbed cuff and hem and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Sequin Work — available on Chambray, quoted per position and per colour.
• Piping and Binding — available on Chambray, quoted per position and per colour.
• Chain Stitch Embroidery — available on Chambray, quoted per position and per colour.
• Quilting — available on Chambray, quoted per position and per colour.
• Snow Wash — available on Chambray, quoted per position and per colour.
• Custom Zip Puller — available on Chambray, quoted per position and per colour.
• Ultrasonic Welding — available on Chambray, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Chambray-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ribbed cuff and hem applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Gyms and Fitness Studios — peaked cap uniforms, staff wear or resale programmes
• Outdoor and Hiking — peaked cap uniforms, staff wear or resale programmes
• Streetwear Brands — peaked cap uniforms, staff wear or resale programmes
• E-commerce Private Label — peaked cap uniforms, staff wear or resale programmes
• Pet Care and Grooming — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your peaked cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.