Custom Other Leisure Cap in Recycled Nylon with Screen Printing for Retail Chains

Custom Other Leisure Cap — Recycled Nylon with Screen Printing

We build other leisure cap programmes from a tech pack or a physical reference sample. This Recycled Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, screen printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ultrasonic Welding — available on Recycled Nylon, quoted per position and per colour.
• Contrast Stitching — available on Recycled Nylon, quoted per position and per colour.
• Padding and Wadding — available on Recycled Nylon, quoted per position and per colour.
• Pantone Color Matching — available on Recycled Nylon, quoted per position and per colour.
• Flat Embroidery — available on Recycled Nylon, quoted per position and per colour.
• Ruching — available on Recycled Nylon, quoted per position and per colour.
• Hangtag and Packaging — available on Recycled Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with screen printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Corporate Offices — other leisure cap uniforms, staff wear or resale programmes
• Religious and Community — other leisure cap uniforms, staff wear or resale programmes
• Banking and Finance — other leisure cap uniforms, staff wear or resale programmes
• Police and Fire Departments — other leisure cap uniforms, staff wear or resale programmes
• Laboratories and Pharma — other leisure cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other leisure cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your other leisure cap programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.