Custom Festive Hat & Party Cap in Polyester with Custom Zip Puller for Sportswear Brands

Custom Festive Hat & Party Cap — Polyester with Custom Zip Puller

We build festive hat & party cap programmes from a tech pack or a physical reference sample. This Polyester version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom zip puller and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Snow Wash — available on Polyester, quoted per position and per colour.
• Rhinestone Application — available on Polyester, quoted per position and per colour.
• Quilting — available on Polyester, quoted per position and per colour.
• Tonal Embroidery — available on Polyester, quoted per position and per colour.
• DTG Digital Printing — available on Polyester, quoted per position and per colour.
• Tie-Dye Wash — available on Polyester, quoted per position and per colour.
• DTF Film Printing — available on Polyester, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Polyester-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom zip puller applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Restaurants and Cafes — festive hat & party cap uniforms, staff wear or resale programmes
• Kids and Toddlerwear — festive hat & party cap uniforms, staff wear or resale programmes
• Hospitality and Hotels — festive hat & party cap uniforms, staff wear or resale programmes
• Healthcare and Hospitals — festive hat & party cap uniforms, staff wear or resale programmes
• Outdoor and Hiking — festive hat & party cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so festive hat & party cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your festive hat & party cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.