Custom Other Specialized Cap in Waffle Knit with Rhinestone Application for Private Labels

Custom Other Specialized Cap — Waffle Knit with Rhinestone Application

We build other specialized cap programmes from a tech pack or a physical reference sample. This Waffle Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, rhinestone application and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Acid Wash — available on Waffle Knit, quoted per position and per colour.
• Yarn Dyeing — available on Waffle Knit, quoted per position and per colour.
• Custom Zip Puller — available on Waffle Knit, quoted per position and per colour.
• Quilting — available on Waffle Knit, quoted per position and per colour.
• Puff Printing — available on Waffle Knit, quoted per position and per colour.
• Bonding Construction — available on Waffle Knit, quoted per position and per colour.
• Sequin Work — available on Waffle Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Waffle Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with rhinestone application applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Beauty and Cosmetics — other specialized cap uniforms, staff wear or resale programmes
• Real Estate Agencies — other specialized cap uniforms, staff wear or resale programmes
• Film and TV Production — other specialized cap uniforms, staff wear or resale programmes
• Aviation and Airlines — other specialized cap uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — other specialized cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other specialized cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your other specialized cap programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.