Custom Other Specialized Cap in Polyester with Custom Zip Puller for Outdoor & Workwear Programs

Custom Other Specialized Cap — Polyester with Custom Zip Puller

We build other specialized cap programmes from a tech pack or a physical reference sample. This Polyester version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom zip puller and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• 3D Puff Embroidery — available on Polyester, quoted per position and per colour.
• Padding and Wadding — available on Polyester, quoted per position and per colour.
• Beading and Embroidery — available on Polyester, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Polyester, quoted per position and per colour.
• DTF Film Printing — available on Polyester, quoted per position and per colour.
• Custom Drawcord — available on Polyester, quoted per position and per colour.
• Laser Engraving — available on Polyester, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Polyester-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom zip puller applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Running and Marathon Events — other specialized cap uniforms, staff wear or resale programmes
• Laboratories and Pharma — other specialized cap uniforms, staff wear or resale programmes
• Veterinary Clinics — other specialized cap uniforms, staff wear or resale programmes
• Manufacturing Plants — other specialized cap uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — other specialized cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other specialized cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your other specialized cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.