Custom Other Specialized Cap in 3-Layer Waterproof Fabric with Puff Printing for Boutique Brands

Custom Other Specialized Cap — 3-Layer Waterproof Fabric with Puff Printing

We build other specialized cap programmes from a tech pack or a physical reference sample. This 3-Layer Waterproof Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, puff printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Beading and Embroidery — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Ribbed Cuff and Hem — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Placement Printing — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Heat Transfer Printing — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Puff Printing — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Tonal Embroidery — available on 3-Layer Waterproof Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a 3-Layer Waterproof Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with puff printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Manufacturing Plants — other specialized cap uniforms, staff wear or resale programmes
• Warehousing and Logistics — other specialized cap uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — other specialized cap uniforms, staff wear or resale programmes
• Universities — other specialized cap uniforms, staff wear or resale programmes
• Boutique and Independent Labels — other specialized cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other specialized cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your other specialized cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.