Custom Underwear for the US Market — Faux Shearling with Smocking
We supply underwear to US buyers on a repeatable specification: the same cloth, the same hand feel and the same US-graded fit on every reorder. Programmes start at 200 pieces per style per colour, ship to Savannah, and are documented for US import — fibre content labelling, country of origin and HTS classification are prepared before the goods leave the factory.
Most US buyers come to us after one of two problems: packaging that arrives crushed and unsellable, or inconsistent sizing between production runs. Our answer is to lock the specification first — fabric weight, shrinkage allowance, stitch density and measurement tolerance in inches — before a single bulk yard is cut.
Specification
| Product | Underwear |
|---|---|
| Market | United States |
| Base fabric | Faux Shearling |
| Decoration / finish | Smocking |
| Fabric weight | 8.0-10.0 oz/yd2 |
| Size range | US XS-3XL |
| Colour options | 16 Pantone-matched shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 14 working days, 4 days per revision |
| Bulk lead time | 18-35 days after approval |
| Compliance | OEKO-TEX Standard 100 |
| Ship to | Savannah (FOB / CIF / DDP available) |
What US buyers can customise
- Contrast Stitching — available on Faux Shearling, quoted per position and per colour.
- Beading and Embroidery — available on Faux Shearling, quoted per position and per colour.
- Debossing — available on Faux Shearling, quoted per position and per colour.
- Quilting — available on Faux Shearling, quoted per position and per colour.
- Glow-in-the-Dark Printing — available on Faux Shearling, quoted per position and per colour.
- Enzyme Wash — available on Faux Shearling, quoted per position and per colour.
- Ultrasonic Welding — available on Faux Shearling, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation in US measurements
- Lab dips or print strike-off for approval
- Faux Shearling-spec prototype graded to US XS-3XL
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with smocking applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing for US retail
Built for the US calendar
American programmes are planned around spring assortment resets. That means the sampling rounds, the freight mode and the customs paperwork have to be decided at quotation stage, not at ex-factory. We build the production schedule backwards from your in-stock date and flag the two points where a US programme usually slips — colour approval and freight booking.
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements in inches and workmanship. Shrinkage, colour fastness and seam strength are recorded on the first bulk lot and held as the reference for reorders, so underwear batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What is the minimum order quantity?
Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How long does sampling take?
A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Start your US programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
