Custom Underwear for the India and Pakistan Market — Rayon with Yarn Dyeing
We supply underwear to South Asian buyers built for humid coastal tropical conditions. Cloth weight, weave openness and colour fastness are specified for heat, humidity and repeated hand washing first: Rayon at 210-260 gsm, shade-matched to hold under strong sun and monsoon humidity. Programmes start at 100 pieces per style per colour and ship to Nhava Sheva or Chennai.
The failures here are predictable: minimum order quantities far above what a growing brand can absorb, and long lead times that miss the selling season. We lock the specification before bulk — weight, shrinkage, stitch density and tolerance — and prepare BIS so containers clear instead of accruing demurrage during the wedding and Navratri gifting window.

Specification
| Product | Underwear |
|---|---|
| Market | India |
| Base fabric | Rayon (210-260 gsm) |
| Decoration / finish | Yarn Dyeing |
| Climate notes | Built for humid coastal tropical conditions |
| Size range | Indian kids 2-16Y |
| Colour options | 16 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 30-50 days after approval |
| Compliance | BIS compliance with IEC-registered import documentation; pre-shipment inspection (PSI) |
| Ship to | Nhava Sheva or Chennai |
What South Asian buyers can customise
- Chain Stitch Embroidery — available on Rayon, quoted per position and per colour.
- Dye-Sublimation Printing — available on Rayon, quoted per position and per colour.
- Flat Embroidery — available on Rayon, quoted per position and per colour.
- Garment Dyeing — available on Rayon, quoted per position and per colour.
- DTF Film Printing — available on Rayon, quoted per position and per colour.
- Piece Dyeing — available on Rayon, quoted per position and per colour.
- Hangtag and Packaging — available on Rayon, quoted per position and per colour.

How we produce it
- Tech pack review and fabric confirmation for humid coastal tropical conditions
- Lab dips or print strike-off, including festive and wedding colourways
- Rayon-spec prototype graded to Indian kids 2-16Y
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with yarn dyeing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing for monsoon shipment
Where it sells
- Wedding and festive dressing — coordinated colourways for family orders
- Retail and wholesale markets — packed to size ratio for distribution
- Corporate and hospitality uniforms — repeatable spec for seasonal reorders
- School and institutional programmes — durable cloth at a fixed landed cost
- Eid, Diwali and Navratri collections — timed to the selling window

Import, duty and delivery
BIS compliance with IEC-registered import documentation is arranged before the goods leave the factory. We ship to Nhava Sheva or Chennai with the commercial invoice, packing list and certificate of origin, and quote landed cost so duty and GST or sales tax are visible before you commit. Reorders draw on the approved specification held on file — which matters when you are buying against the wedding and Navratri gifting window.
FAQ
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for pre-shipment inspection (PSI), and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your South Asian programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.







