Custom Sports Wear for the Japanese and Korean Market in Cotton-Poly Blend with Dye-Sublimation Printing for Japanese School Uniform Programmes

Custom Sports Wear for the Japanese and Korean Market — Cotton-Poly Blend with Dye-Sublimation Printing

We supply sports wear to japanese and korean buyers built for mild spring and autumn. Cloth weight, weave openness and colour fastness are specified for the climate first: Cotton-Poly Blend at 210-260 gsm, shade-matched to hold through the Japanese gift-giving season. Programmes start at 100 pieces per style per colour and ship to Busan.

The failures here are predictable: inconsistent sizing between production runs, and color drift between lab dips and bulk fabric. We lock the specification before bulk — weight, shrinkage, stitch density and tolerance — and prepare the conformity documents for Korea so containers clear instead of accruing demurrage while the Japanese gift-giving season passes.

Specification

What Japanese and Korean buyers can customise

• Chain Stitch Embroidery — available on Cotton-Poly Blend, quoted per position and per colour.
• Woven Label — available on Cotton-Poly Blend, quoted per position and per colour.
• Rhinestone Application — available on Cotton-Poly Blend, quoted per position and per colour.
• Tonal Embroidery — available on Cotton-Poly Blend, quoted per position and per colour.
• All-Over Sublimation — available on Cotton-Poly Blend, quoted per position and per colour.
• Piece Dyeing — available on Cotton-Poly Blend, quoted per position and per colour.
• Flat Embroidery — available on Cotton-Poly Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation for mild spring and autumn
2. Lab dips or print strike-off approved against the regional palette
3. Cotton-Poly Blend-spec prototype graded to Japanese kids grading, height-based
4. Fit sample and wash test, then a pre-production sample
5. Bulk cutting with dye-sublimation printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing for Busan

Where it sells

• Retail and wholesale — packed to size ratio for regional distribution
• Corporate and hospitality uniforms — repeatable spec for seasonal reorders
• School and institutional programmes — durable cloth at a fixed landed cost
• Online and marketplace sellers — restockable spec held on file
• Festive and seasonal collections — timed to the Japanese gift-giving season

Import, duty and delivery

JIS textile testing documentation is arranged before the goods leave the factory. We ship to Busan with the commercial invoice, packing list and certificate of origin. Buyers here inspect to a tighter standard: needle detection, dimensional stability after washing and seam appearance are checked before packing, and labelling follows the Household Goods Quality Labelling rules rather than a generic care tag.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your Japanese and Korean programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.