Custom Sports Wear for the Japanese and Korean Market in Flannel with Rhinestone Application for Resort and Travel Collections

Custom Sports Wear for the Japanese and Korean Market — Flannel with Rhinestone Application

We supply sports wear to japanese and korean buyers built for cold Korean winters. Cloth weight, weave openness and colour fastness are specified for the climate first: Flannel at 120-150 gsm, shade-matched to hold through the Japanese gift-giving season. Programmes start at 200 pieces per style per colour and ship to Busan.

The failures here are predictable: no reliable way to track a order once it enters production, and inconsistent sizing between production runs. We lock the specification before bulk — weight, shrinkage, stitch density and tolerance — and prepare the conformity documents for Korea so containers clear instead of accruing demurrage while the Japanese gift-giving season passes.

Specification

What Japanese and Korean buyers can customise

• Tonal Embroidery — available on Flannel, quoted per position and per colour.
• Ruching — available on Flannel, quoted per position and per colour.
• Chain Stitch Embroidery — available on Flannel, quoted per position and per colour.
• Screen Printing — available on Flannel, quoted per position and per colour.
• Garment Dyeing — available on Flannel, quoted per position and per colour.
• Woven Label — available on Flannel, quoted per position and per colour.
• Pantone Color Matching — available on Flannel, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation for cold Korean winters
2. Lab dips or print strike-off approved against the regional palette
3. Flannel-spec prototype graded to Japanese kids grading, height-based
4. Fit sample and wash test, then a pre-production sample
5. Bulk cutting with rhinestone application applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing for Busan

Where it sells

• Retail and wholesale — packed to size ratio for regional distribution
• Corporate and hospitality uniforms — repeatable spec for seasonal reorders
• School and institutional programmes — durable cloth at a fixed landed cost
• Online and marketplace sellers — restockable spec held on file
• Festive and seasonal collections — timed to the Japanese gift-giving season

Import, duty and delivery

Korean KC safety certification for textiles is arranged before the goods leave the factory. We ship to Busan with the commercial invoice, packing list and certificate of origin. Buyers here inspect to a tighter standard: needle detection, dimensional stability after washing and seam appearance are checked before packing, and labelling follows the Household Goods Quality Labelling rules rather than a generic care tag.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for JIS L test methods, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your Japanese and Korean programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.