Custom Underwear for the Japanese and Korean Market in Eyelet with All-Over Sublimation for Japanese School Uniform Programmes

Custom Underwear for the Japanese and Korean Market — Eyelet with All-Over Sublimation

We supply underwear to japanese and korean buyers built for humid Japanese summers. Cloth weight, weave openness and colour fastness are specified for the climate first: Eyelet at 210-260 gsm, shade-matched to hold through the Korean back-to-school season. Programmes start at 200 pieces per style per colour and ship to Incheon.

The failures here are predictable: unclear responsibility when a defect shows up after washing, and minimum order quantities far above what a growing brand can absorb. We lock the specification before bulk — weight, shrinkage, stitch density and tolerance — and prepare the conformity documents for Korea so containers clear instead of accruing demurrage while the Korean back-to-school season passes.

Specification

What Japanese and Korean buyers can customise

• Pleating — available on Eyelet, quoted per position and per colour.
• Hangtag and Packaging — available on Eyelet, quoted per position and per colour.
• Tie-Dye Wash — available on Eyelet, quoted per position and per colour.
• Flat Embroidery — available on Eyelet, quoted per position and per colour.
• Heat Transfer Printing — available on Eyelet, quoted per position and per colour.
• Tonal Embroidery — available on Eyelet, quoted per position and per colour.
• Smocking — available on Eyelet, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation for humid Japanese summers
2. Lab dips or print strike-off approved against the regional palette
3. Eyelet-spec prototype graded to Korean sizing 85-110
4. Fit sample and wash test, then a pre-production sample
5. Bulk cutting with all-over sublimation applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing for Incheon

Where it sells

• Retail and wholesale — packed to size ratio for regional distribution
• Corporate and hospitality uniforms — repeatable spec for seasonal reorders
• School and institutional programmes — durable cloth at a fixed landed cost
• Online and marketplace sellers — restockable spec held on file
• Festive and seasonal collections — timed to the Korean back-to-school season

Import, duty and delivery

JIS textile testing documentation is arranged before the goods leave the factory. We ship to Incheon with the commercial invoice, packing list and certificate of origin. Buyers here inspect to a tighter standard: needle detection, dimensional stability after washing and seam appearance are checked before packing, and labelling follows the Household Goods Quality Labelling rules rather than a generic care tag.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for Japanese Household Goods Quality Labelling Act, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your Japanese and Korean programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.