Custom Underwear for the Japanese and Korean Market in Tencel Lyocell with Flat Embroidery for Japanese Retail and Select Shops

Custom Underwear for the Japanese and Korean Market — Tencel Lyocell with Flat Embroidery

We supply underwear to japanese and korean buyers built for mild spring and autumn. Cloth weight, weave openness and colour fastness are specified for the climate first: Tencel Lyocell at 160-200 gsm, shade-matched to hold through winter inner-layer restocking. Programmes start at 300 pieces per style per colour and ship to Busan.

The failures here are predictable: inconsistent sizing between production runs, and suppliers who disappear once the deposit is paid. We lock the specification before bulk — weight, shrinkage, stitch density and tolerance — and prepare the conformity documents for Korea so containers clear instead of accruing demurrage while winter inner-layer restocking passes.

Specification

What Japanese and Korean buyers can customise

• Garment Dyeing — available on Tencel Lyocell, quoted per position and per colour.
• All-Over Sublimation — available on Tencel Lyocell, quoted per position and per colour.
• Beading and Embroidery — available on Tencel Lyocell, quoted per position and per colour.
• Tie-Dye Wash — available on Tencel Lyocell, quoted per position and per colour.
• Screen Printing — available on Tencel Lyocell, quoted per position and per colour.
• Dye-Sublimation Printing — available on Tencel Lyocell, quoted per position and per colour.
• Contrast Stitching — available on Tencel Lyocell, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation for mild spring and autumn
2. Lab dips or print strike-off approved against the regional palette
3. Tencel Lyocell-spec prototype graded to Japanese sizing S-3L
4. Fit sample and wash test, then a pre-production sample
5. Bulk cutting with flat embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing for Busan

Where it sells

• Retail and wholesale — packed to size ratio for regional distribution
• Corporate and hospitality uniforms — repeatable spec for seasonal reorders
• School and institutional programmes — durable cloth at a fixed landed cost
• Online and marketplace sellers — restockable spec held on file
• Festive and seasonal collections — timed to winter inner-layer restocking

Import, duty and delivery

Japanese Household Goods Quality Labelling compliance is arranged before the goods leave the factory. We ship to Busan with the commercial invoice, packing list and certificate of origin. Buyers here inspect to a tighter standard: needle detection, dimensional stability after washing and seam appearance are checked before packing, and labelling follows the Household Goods Quality Labelling rules rather than a generic care tag.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for needle detection and metal contamination control, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your Japanese and Korean programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.