Custom Underwear for the Japanese and Korean Market in Jersey Knit with Chenille Embroidery for East Asian Corporate Uniforms

Custom Underwear for the Japanese and Korean Market — Jersey Knit with Chenille Embroidery

We supply underwear to japanese and korean buyers built for mild spring and autumn. Cloth weight, weave openness and colour fastness are specified for the climate first: Jersey Knit at 120-150 gsm, shade-matched to hold through the Korean back-to-school season. Programmes start at 300 pieces per style per colour and ship to Busan.

The failures here are predictable: color drift between lab dips and bulk fabric, and unclear responsibility when a defect shows up after washing. We lock the specification before bulk — weight, shrinkage, stitch density and tolerance — and prepare the conformity documents for Korea so containers clear instead of accruing demurrage while the Korean back-to-school season passes.

Specification

What Japanese and Korean buyers can customise

• Screen Printing — available on Jersey Knit, quoted per position and per colour.
• Garment Dyeing — available on Jersey Knit, quoted per position and per colour.
• DTF Film Printing — available on Jersey Knit, quoted per position and per colour.
• All-Over Sublimation — available on Jersey Knit, quoted per position and per colour.
• Contrast Stitching — available on Jersey Knit, quoted per position and per colour.
• Sequin Work — available on Jersey Knit, quoted per position and per colour.
• Hangtag and Packaging — available on Jersey Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation for mild spring and autumn
2. Lab dips or print strike-off approved against the regional palette
3. Jersey Knit-spec prototype graded to Japanese kids grading, height-based
4. Fit sample and wash test, then a pre-production sample
5. Bulk cutting with chenille embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing for Busan

Where it sells

• Retail and wholesale — packed to size ratio for regional distribution
• Corporate and hospitality uniforms — repeatable spec for seasonal reorders
• School and institutional programmes — durable cloth at a fixed landed cost
• Online and marketplace sellers — restockable spec held on file
• Festive and seasonal collections — timed to the Korean back-to-school season

Import, duty and delivery

JIS textile testing documentation is arranged before the goods leave the factory. We ship to Busan with the commercial invoice, packing list and certificate of origin. Buyers here inspect to a tighter standard: needle detection, dimensional stability after washing and seam appearance are checked before packing, and labelling follows the Household Goods Quality Labelling rules rather than a generic care tag.

FAQ

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your Japanese and Korean programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.