Custom Underwear for the Japanese and Korean Market in Flannel with Hangtag and Packaging for Korean Online Fashion Sellers

Custom Underwear for the Japanese and Korean Market — Flannel with Hangtag and Packaging

We supply underwear to japanese and korean buyers built for East Asian rainy season. Cloth weight, weave openness and colour fastness are specified for the climate first: Flannel at 90-120 gsm, shade-matched to hold through the spring and autumn new-arrival window. Programmes start at 100 pieces per style per colour and ship to Incheon.

The failures here are predictable: minimum order quantities far above what a growing brand can absorb, and no reliable way to track a order once it enters production. We lock the specification before bulk — weight, shrinkage, stitch density and tolerance — and prepare the conformity documents for Korea so containers clear instead of accruing demurrage while the spring and autumn new-arrival window passes.

Specification

What Japanese and Korean buyers can customise

• Applique Embroidery — available on Flannel, quoted per position and per colour.
• Piping and Binding — available on Flannel, quoted per position and per colour.
• Shirring — available on Flannel, quoted per position and per colour.
• Flocking — available on Flannel, quoted per position and per colour.
• Rhinestone Application — available on Flannel, quoted per position and per colour.
• Chenille Embroidery — available on Flannel, quoted per position and per colour.
• Screen Printing — available on Flannel, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation for East Asian rainy season
2. Lab dips or print strike-off approved against the regional palette
3. Flannel-spec prototype graded to Korean sizing 85-110
4. Fit sample and wash test, then a pre-production sample
5. Bulk cutting with hangtag and packaging applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing for Incheon

Where it sells

• Retail and wholesale — packed to size ratio for regional distribution
• Corporate and hospitality uniforms — repeatable spec for seasonal reorders
• School and institutional programmes — durable cloth at a fixed landed cost
• Online and marketplace sellers — restockable spec held on file
• Festive and seasonal collections — timed to the spring and autumn new-arrival window

Import, duty and delivery

Japanese Household Goods Quality Labelling compliance is arranged before the goods leave the factory. We ship to Incheon with the commercial invoice, packing list and certificate of origin. Buyers here inspect to a tighter standard: needle detection, dimensional stability after washing and seam appearance are checked before packing, and labelling follows the Household Goods Quality Labelling rules rather than a generic care tag.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for needle detection and metal contamination control, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your Japanese and Korean programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.