Custom Cord Stopper — Shell with Ultrasonic Welding
We supply cord stopper to garment factories and brands, built in Shell with ultrasonic welding for denim and workwear programmes. On a trim like this the specification that decides the outcome is hole tolerance, so the cord threads without forcing, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 2000 pieces per style per finish.
The failures here are predictable: unclear responsibility when a defect shows up after washing, or colour drift between the approved sample and the bulk trim. We lock material, finish, dimension and tolerance before bulk, and prepare UKCA and REACH documentation so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Cord Stopper |
|---|---|
| Bore | 6 mm |
| Type | double-hole toggle |
| Base material | Shell |
| Finish / process | Ultrasonic Welding |
| Colour options | 16 Pantone-matched shades |
| Packing | bulk packed |
| MOQ | 2000 pieces per style per finish |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 15-40 days after approval |
| Compliance | UKCA and REACH documentation; CPSIA lead and phthalate testing |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Nickel Plating — available on Shell, quoted per position and per colour.
- Overlocked Edge — available on Shell, quoted per position and per colour.
- Debossing — available on Shell, quoted per position and per colour.
- Mirror Polish — available on Shell, quoted per position and per colour.
- Rose Gold Plating — available on Shell, quoted per position and per colour.
- UV Printing — available on Shell, quoted per position and per colour.
- Antique Silver — available on Shell, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed bore
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Felixstowe with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same hole tolerance.
FAQ
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
Which compliance documents do you provide?
We prepare CPSIA lead and phthalate testing and the supporting test reports for the destination market.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Start your cord stopper programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
