Custom Mannequin — Brass with Ultrasonic Welding
We supply mannequin to garment factories and brands, built in Brass with ultrasonic welding for e-commerce and small-batch brands. On a trim like this the specification that decides the outcome is measurement accuracy against the size chart you sell, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 2000 pieces per style per finish.
The failures here are predictable: unclear responsibility when a defect shows up after washing, or a finish that tarnishes or rubs off after washing. We lock material, finish, dimension and tolerance before bulk, and prepare GSO conformity with Arabic labelling so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Mannequin |
|---|---|
| Height | 150 cm |
| Type | part body form |
| Base material | Brass |
| Finish / process | Ultrasonic Welding |
| Colour options | 8 Pantone-matched shades |
| Packing | reel packed |
| MOQ | 2000 pieces per style per finish |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | GSO conformity with Arabic labelling; EN 71 part 3 for decorative components |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- Pleating — available on Brass, quoted per position and per colour.
- Hard Enamel Fill — available on Brass, quoted per position and per colour.
- Embroidery — available on Brass, quoted per position and per colour.
- Ultrasonic Welding — available on Brass, quoted per position and per colour.
- Crochet — available on Brass, quoted per position and per colour.
- Knitted Structure — available on Brass, quoted per position and per colour.
- Heat-Cut Edge — available on Brass, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed height
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for EN 71 part 3 for decorative components are prepared for the destination market. We ship to Jebel Ali with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same measurement accuracy against the size chart you sell.
FAQ
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Which compliance documents do you provide?
We prepare EN 71 part 3 for decorative components and the supporting test reports for the destination market.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Start your mannequin programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
