Custom Mannequin in Polyethylene (PE) with Die-Casting for E-commerce and Small-Batch Brands

Custom Mannequin — Polyethylene (PE) with Die-Casting

We supply mannequin to garment factories and brands, built in Polyethylene (PE) with die-casting for outerwear and jacket programmes. On a trim like this the specification that decides the outcome is measurement accuracy against the size chart you sell, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 500 pieces per style per finish.

The failures here are predictable: unclear responsibility when a defect shows up after washing, or minimum order quantities far above what a growing brand can absorb. We lock material, finish, dimension and tolerance before bulk, and prepare SNI or SIRIM documentation per destination so the shipment clears instead of sitting at port while your selling season passes.

Specification

What buyers can customise

• Yarn Dyeing — available on Polyethylene (PE), quoted per position and per colour.
• Mercerised Finish — available on Polyethylene (PE), quoted per position and per colour.
• Piece Dyeing — available on Polyethylene (PE), quoted per position and per colour.
• Pleating — available on Polyethylene (PE), quoted per position and per colour.
• Embossing — available on Polyethylene (PE), quoted per position and per colour.
• Die-Casting — available on Polyethylene (PE), quoted per position and per colour.
• Heat Transfer Printing — available on Polyethylene (PE), quoted per position and per colour.

How we produce it

1. Drawing or reference sample review, with size and finish confirmed
2. Material selection and a finish sample or strike-off
3. Prototype made to the agreed height
4. Fit and wash test on the actual garment fabric, then a pre-production sample
5. Bulk run with die-casting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing to your ratio

Where it is used

• Denim and workwear — hard-wearing finishes that survive industrial washing
• Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
• Childrenswear and schoolwear — tested to the destination's safety standard
• Bridal and eveningwear — small runs with hand-finished detail
• Uniform and corporate programmes — repeatable spec held on file for reorders

Packing, testing and delivery

Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Jakarta or Port Klang with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same measurement accuracy against the size chart you sell.

FAQ

Which compliance documents do you provide?

We prepare CPSIA lead and phthalate testing and the supporting test reports for the destination market.

Can you match a reference sample?

Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.

What is the minimum order?

Programmes start at 500 pieces per style per finish. Mixed sizes are fine within one style.

How long does sampling take?

A first sample takes 7 working days, and each revision about 5 days.

Start your mannequin programme

If you already have a supplier, send us the last problem you had with them. That is usually where we start.