Custom Mannequin in Coconut Shell with Knitted Structure for Uniform and Corporate Programmes

Custom Mannequin — Coconut Shell with Knitted Structure

We supply mannequin to garment factories and brands, built in Coconut Shell with knitted structure for uniform and corporate programmes. On a trim like this the specification that decides the outcome is base stability when a full outfit is pinned on, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 500 pieces per style per finish.

The failures here are predictable: unclear responsibility when a defect shows up after washing, or inconsistent sizing between production runs. We lock material, finish, dimension and tolerance before bulk, and prepare UKCA and REACH documentation so the shipment clears instead of sitting at port while your selling season passes.

Specification

What buyers can customise

• Ultrasonic Welding — available on Coconut Shell, quoted per position and per colour.
• Mercerised Finish — available on Coconut Shell, quoted per position and per colour.
• Injection Moulding — available on Coconut Shell, quoted per position and per colour.
• Yarn Dyeing — available on Coconut Shell, quoted per position and per colour.
• Embroidery — available on Coconut Shell, quoted per position and per colour.
• Laser Engraving — available on Coconut Shell, quoted per position and per colour.
• Paint Spray — available on Coconut Shell, quoted per position and per colour.

How we produce it

1. Drawing or reference sample review, with size and finish confirmed
2. Material selection and a finish sample or strike-off
3. Prototype made to the agreed height
4. Fit and wash test on the actual garment fabric, then a pre-production sample
5. Bulk run with knitted structure applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing to your ratio

Where it is used

• Denim and workwear — hard-wearing finishes that survive industrial washing
• Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
• Childrenswear and schoolwear — tested to the destination's safety standard
• Bridal and eveningwear — small runs with hand-finished detail
• Uniform and corporate programmes — repeatable spec held on file for reorders

Packing, testing and delivery

Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for colour fastness to washing, rubbing and light are prepared for the destination market. We ship to Felixstowe with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same base stability when a full outfit is pinned on.

FAQ

Do you ship to our forwarder?

Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.

How long does sampling take?

A first sample takes 10 working days, and each revision about 4 days.

Can you match a reference sample?

Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.

How do you control colour on reorders?

The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.

Start your mannequin programme

If you already have a supplier, send us the last problem you had with them. That is usually where we start.